Spring 2006 Issue

Connecting Wires to Rocks


One of the most important aspects of the fixed station is grounding.
What happens when your station is surrounded by rocky soil or rocks?
Here W5EX and W5KTX tell how they solved the problem.



By Larry Higgins, W5EX, and Joe Jankowski, P.E., W5KTX

Have you ever tried to drive an 8-ft. ground into rocky soil—or into solid rock? Many of us have experienced the smarting pain as the hammer handle smacks the hands. Have you seen a ground rod go in for a while, only to make a 180-degree turn and reappear behind you? Maybe it was hilarious at the time, but it is hardly a useful electrical connection!

There is a solution to this problem, but one that is not well known. One of us (J.J.) recently received a short paper from Utah, wherein the authors used a bentonite slurry to encase a ground rod, thus expanding the electrical diameter of the rod.1 References to this article brought us to others, one American,2 the other Slavic.3 From this review we learned of the superiority of this natural clay, which contains the mineral montmorillonite, as an adjunct to grounding at sites with poor soil conductivity.

Bentonite

A quick visit to the internet reveals hundreds of references to this widely used material of volcanic origin. It is used in the mining of oil, metal casting, pelletizing, grouting and sealing, and as a base for cosmetics. Aluminum and silicon form the metallic crystalline structure. With water added, ionization of the resident oxides of sodium, potassium, and calcium occurs, forming an alkaline electrolyte. Resistivity falls quite low— ~250 ohm-cm at 300% moisture—at which point it swells up to 13 times its dry volume. This striking sponge-like “hygroscopic” property makes the material unique. Unlike ground-enhancing electrolyte solutions, there is no leaching out over time, and thus no replenishment with pricey patented chemicals is required. The material is non-corrosive. It is very sticky when wet and adheres tightly to any adjacent surface.

Let’s Try Bentonite and See if it Works!

We examined two west Texas radio sites, the first located on a mesa near Ft. Stockton, the second on a low mountaintop near Sanderson. Both sites have a solid-limestone rocky base. Ft. Stockton has some sandy soil cover sufficient to support several species of cactus, some junipers, and a little grass; the Sanderson site is bare rock.
 

Photo 1. Mike, KD5FVZ, gouges the trench for the ground system. Note tower base and our tiny radio shack in the background.

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